DXG

CNC Chucker with Automation
DXG 100/DXG 100i SP

To meet up mass production demand of small disc type component with un-attended operation DXG 100 would be a complete automation solution. Monoblock structure allows high rigidity and higher dynamics. An integrated 2-Axis gantry and auto feeder to assist job handling automation to help unmanned operation. The series offers perfect multi process integration in mass production system for small disc - type precision components in huge quantities.
Key Features
  • CNC Chucker with 2-axis gantry robot.
  • Slant bed monoblock design and construction.
  • Rigid headstock & spindle.
  • Un-manned loading to unloading operations.
  • Auto feeder and change over station available.
  • Efficient chip disposal.
  • Hydraulic chucking.
  • Gang type linear tooling.
  • Auto and manual coolant system.
  • Electrical with quality devices & panel with A.C.
  • Centralized & programmable lubrication.
  • Fully tooled up solution to meet customer need.
  • Monoblock Structure
    Monoblock Structure
  • 3-point Leveling
    3-point Leveling
  • TPM Friendliness
    TPM Friendliness
Capacity   DXG 100 DXG 100i SP
Swing Over Bed mm 470 470
Std. Turning Dia. mm 100 100
Max. Job Swing Dia. mm 200 200
Max. Turning Length * mm 200 200
Slides      
X-Axis Travel (Cross) mm 360 360
Z-Axis Travel (Longitudinal)  mm 200 200
Rapid Feed (X & Z Axis) m/min 24 24
Main Spindle      
Spindle Motor Power -Fanuc kW 7.5/5.5 7.5/5.5
Spindle Motor Power -Siemens kW 9.8/7.5 9.8/7.5
Spindle Bore mm 55 55
Spindle Nose   A2-5 A2-5
Max. Bar Capacity mm 44 44
Spindle Speed Range rpm 50-4000 50-4000
Tooling (Gang Type)      
Max. Boring Bar Capacity mm 40 40
Tool Size (Cross Sectional) mm 25 x 25 25 x 25
Automated Gantry Robot Loader/Unloader      
Work piece Dimension (Loader Capacity) mm Ø85 x 45 Ø 105 x 45
Max. Part Weight (One Side) kg 1 2.5
Loader X (Left/Right) Axis Stroke mm 1500 -
Max. Speed (X Axis) m/min 120 -
Loader Y (Up/Down) Axis Stroke mm 560 -
Max. Speed (Y Axis) m/min 110 -
Loader Z (Left/Right) Axis Stroke mm - 250
Max. Speed (Z Axis) m/min - 50
Loader X (Up/Down) Axis Stroke mm - 375
Max. Speed (X Axis) m/min - 110
Jaw Stroke Per Jaw (Loader Chuck) mm/deg. 4 6
Rotation (Swivel Unit) deg 90 -
Accuracy (As per VDI/DGQ 3441)      
Positioning Uncertainty (P) mm 0.007 0.007
Repeatability (Ps medium) mm 0.005 0.005
Other Data      
Machine Weight #(Approx.)  Kg 2900 2300
Machine Dimension # (Approx.)       
Length mm 2960 3150
Width mm 1400 3000
Height mm 3080 2500
* Depend upon clamping arrangement, Tooling & Job
# Refer machine detailed layout