DXG

CNC Chucker with Automation
DXG 100/DXG 100i SP

To meet up mass production demand of small disc type component with un-attended operation DXG 100 would be a complete automation solution. Monoblock structure allows high rigidity and higher dynamics. An integrated 2-Axis gantry and auto feeder to assist job handling automation to help unmanned operation. The series offers perfect multi process integration in mass production system for small disc - type precision components in huge quantities.
Key Features
  • CNC Chucker with 2-axis gantry robot.
  • Slant bed monoblock design and construction.
  • Rigid headstock & spindle.
  • Un-manned loading to unloading operations.
  • Auto feeder and change over station available.
  • Efficient chip disposal.
  • Hydraulic chucking.
  • Gang type linear tooling.
  • Auto and manual coolant system.
  • Electrical with quality devices & panel with A.C.
  • Centralized & programmable lubrication.
  • Fully tooled up solution to meet customer need.
  • Monoblock Structure
    Monoblock Structure
  • 3-point Leveling
    3-point Leveling
  • TPM Friendliness
    TPM Friendliness
Capacity DXG 100DXG 100i SP
Swing Over Bedmm470470
Std. Turning Dia.mm100100
Max. Job Swing Dia.mm200200
Max. Turning Length *mm200200
Slides   
X-Axis Travel (Cross)mm360360
Z-Axis Travel (Longitudinal) mm200200
Rapid Feed (X & Z Axis)m/min2424
Main Spindle   
Spindle Motor Power -FanuckW7.5/5.57.5/5.5
Spindle Motor Power -SiemenskW9.8/7.59.8/7.5
Spindle Boremm5555
Spindle Nose A2-5A2-5
Max. Bar Capacitymm4444
Spindle Speed Rangerpm50-400050-4000
Tooling (Gang Type)   
Max. Boring Bar Capacitymm4040
Tool Size (Cross Sectional)mm25 x 2525 x 25
Automated Gantry Robot Loader/Unloader   
Work piece Dimension (Loader Capacity)mmØ85 x 45Ø 105 x 45
Max. Part Weight (One Side)kg12.5
Loader X (Left/Right) Axis Strokemm1500-
Max. Speed (X Axis)m/min120-
Loader Y (Up/Down) Axis Strokemm560-
Max. Speed (Y Axis)m/min110-
Loader Z (Left/Right) Axis Strokemm-250
Max. Speed (Z Axis)m/min-50
Loader X (Up/Down) Axis Strokemm-375
Max. Speed (X Axis)m/min-110
Jaw Stroke Per Jaw (Loader Chuck)mm/deg.46
Rotation (Swivel Unit)deg90-
Accuracy (As per VDI/DGQ 3441)   
Positioning Uncertainty (P)mm0.0070.007
Repeatability (Ps medium)mm0.0050.005
Other Data   
Machine Weight #(Approx.) Kg29002300
Machine Dimension # (Approx.)    
Lengthmm29603150
Widthmm14003000
Heightmm30802500
* Depend upon clamping arrangement, Tooling & Job
# Refer machine detailed layout