India
MTX
MTX Series
Varients:
MTX 100-700 / 200-1050/1550 / 300-1280/2150/3150 / 400-2150/3150
This series of state-of-art designed machine from Jyoti, caters to special needs of those complex (small or large) single piece components, demanding both 5-Axis complex precise milling + precise turn-mill operations in single machine. A complete multi-tasking possible with main electro-spindle with C-axis and secondary electro spindle with Z3-axis for turning, one milling spindle (with X1/Y/Z1 & B-axis), live tool turret (X2/X2-axis) and Y-axis with stroke of 150mm. Also equipped with large number of tool ATC and special deep boring operation upto 1mtr long and 150kg boring bar can be offer. Multitasking with uninterrupted & unmanned machining of typical applications demanding close tolerance machining for industries like aerospace, automotive, mechanical, power, oil & gas etc.
Key Features
- Rigid single piece bed.
- High precision roller type LM with rapid of 40m/min.
- 6-sided complete milling and turning operations.
- ±150mm Y-axis for off centre machining.
- Powerful motorized main and sub spindle and milling spindle.
- Lower live tool turret with 2-axis
- 40 tool auto tool changer outside of machining area.
- Optional ATC available for 1000mm and 90kg long boring bar.
- Servo driven steady rest available.
- Efficient chip flow and effective chip removal.
- Wide door opening for better approach.
- Ergonomic design and aesthetic look.
- Electrical with quality device & panel AC.
- Auto & manual coolant.
- Centralized & programmable lubrication
High Speed Electro-Spindle- High Speed Machining
- TPM Friendliness
| MACHINING CAPACITY | MTX 100 (700) | MTX 200 (1050/1550) | MTX 300 (1250/2150/3150) | MTX 400 (2150/3150) | ||
| Swing Over Bed | mm | 300 | 500 | 520 | 800 | |
| Max. Turning Diameter (with Milling Spindle) | mm | 300 | 500 | 520 | 780 | |
| Max. Turning Diameter (with Lower Turret) | mm | 200 | 300 | 350 | -- | |
| Distance Between Main Spindle & Sub Spindle | mm | 950 | 1350/1850 | 1400/2300/3300 | 2300/3150 | |
| Maximum Turning Length | mm | 400 | 1050/1550 | 1250/2150/3150 | 2000/3000 | |
| Distance Between Main Spindle & Tail Stock | mm | - | 1350/1850 | 1400/2300/3300 | 2300/3150 | |
| AXIS TRAVELS | ||||||
| X1 - Axis (Milling Spindle) | mm | 500(-25, 475) | 550(-50, +500) | 620 (-20, +600) | 700 (-20,+680) | |
| Y - Axis (Milling Spindle) | mm | ± 125 | ± 125 | ± 150 | 600 (-200,+400) | |
| Z1 - Axis (Milling Spindle) | mm | 700 | 1050/1550 | 1250/2150/3150 | 2150/3150 | |
| X2 - Axis (Lower Turret) | mm | 200 | 220 | 230 | - | |
| Z2 (Lower Turret) & Z3 (Sub-Spindle)* Axis | mm | 525 | 1050/1550 | 1250/2000/3000 | 2000/3000 | |
| B-Axis Milling Spindle | Degree | ± 120 | ± 120 | ± 110 | ± 110 | |
| RAPID FEED | ||||||
| X1 / Y / Z1 Axis (Milling Spindle) | m/min | 40/40/40 | 40/40/40 | 40/40/40 | 20/15/20 | |
| X2 / Z2 Axis (Lower Turret) | m/min | 40/40 | 26/40 | 26/30 | 20 | |
| Z3-Axis (Sub Spindle) | m/min | 40 | 40 | 30 | 20 | |
| B-Axis (Milling Spindle) | rpm | 60 | 60 | 30 | 30 | |
| MAIN SPINDLE | ||||||
| Spindle Nose | A2-6 | A2-6 | A2-8 | A2-11 | ||
| Chuck Diameter | mm | 210 | 210 | 304 | 380 (450)* | |
| Spindle Bore | mm | 65 | 65 | 77 | 115 | |
| Spindle Power (S6-40% / S1-Continous) | kW | 26.8/20.9 | 26.8/20.9 | 47/35 | 51/37 | |
| Spindle Torque (S6-40% / S1 -Continous) | Nm | 256/200 | 256/200 | 785/585 | 1902/1380 | |
| Spindle Speed | rpm | 5000 | 5000 | 4000 | 3300 | |
| ALTERNATIVE MAIN SPINDLE (Left Side)* | ||||||
| Spindle Nose | - | A2-8 | A2-11 | A2-15 | ||
| Chuck Diameter | mm | - | 254 | 380 (450)* | 450 (630)* | |
| Spindle Bore | mm | - | 77 | 115 | 145 | |
| Spindle Power (S6-40% / S1-Continous) | kW | - | 36.2/28.3 | 51/37 | 60 | |
| Spindle Torque (S6-40% / S1-Continous) | Nm | - | 384/300 | 1902/1380 | 2400 | |
| Spindle Speed | rpm | - | 4000 | 3300 | 2500 | |
| TAIL STOCK (Servo Programmable) | ||||||
| Taper | - | MT 4 | MT 5 | MT 6 | ||
| Tail Stock Travel | mm | - | 1050/1550 | 1250/2150/3150 | 2150/3150 | |
| Quill Dia. | mm | - | 85 | 120 | 150 | |
| SUB SPINDLE (Right Side)* | ||||||
| Spindle Nose | A2-6 | A2-6 | A2-8 | A2-11 | A2-15 | |
| Chuck Diameter | mm | 210 | 210 | 304 | 380 (450)* | 450 (630)* |
| Spindle Bore | mm | 65 | 65 | 77 | 115 | 145 |
| Spindle Power (S6-40% / S1-Continous) | kW | 26.8/20.9 | 26.8/20.9 | 47/35 | 51/37 | 60 |
| Spindle Torque (S6-40% / S1-Continous) | Nm | 256/200 | 256/200 | 785/585 | 1902/1380 | 2400 |
| Spindle Speed | rpm | 5000 | 5000 | 4000 | 3300 | 2500 |
| MILLING SPINDLE (B-Axis) | ||||||
| Spindle Taper | - | HSK 63T | HSK 63T (CAPTO C6)* | HSK100T (CAPTO C8)* | ||
| Spindle Power (S6-40% / S1-Continous) | kW | - | 24/18 | 35/26 | 44/33 | |
| Spindle Torque (S6-40% / S1-Continous) | Nm | - | 77/58 | 167/125 (200)* | 400/300 | |
| Spindle Speed | rpm | - | 12000 | 12000 (6000)* | 6000 | |
| LOWER LIVE TOOL TURRET | ||||||
| Number of Driven Station | 12 | 12 | 12 | - | ||
| Tool Holder Type | VDI 30 | VDI 40 | VDI 50 | - | ||
| Max. Live Tool Speed | rpm | 4500 | 4500 | 3000 | - | |
| Live Tool Motor Power (S6-40% / S1-Continous) | kW | 4.8 | 4.8 | 8.8 | - | |
| Live Tool Motor Torque (S6-40% / S1-Continous) | Nm | 20/11.5 | 31/20 | 50/42 | - | |
| Max. Boring Bar Dia. | mm | 32 | 40 | 50 | - | |
| MAIN TOOL MAGAZINE | ||||||
| Number of Tool Station | 36 | 40 (80)* | 40 (80, 120)* | 36 (72, 108)* | ||
| Max. Tool Dia. (All/ Adj. Empty) | mm | 90/125 | 90/125 | 90/160 | 110/200 | |
| Max. Tool Length | mm | 300 | 300 | 500 | 700 | |
| Max. Tool Weight | Kg | 10 | 10 | 15 | 25 | |
| SUB TOOL MAGAZINE* | ||||||
| Number of Tool Station | - | - | 6 | 3 | ||
| Max. Tool Dia. | mm | - | - | 100 | 100 | |
| Max. Tool Length | mm | - | - | 1000 | 1000 | |
| Max. Tool Weight | Kg | - | - | 100 | 100 | |
| OTHER DATA | ||||||
| Steady Rest Max. Dia. (with Turret)* | mm | - | 4 to 64 | 8 to 101 | - | |
| Steady Rest Max. Dia. (without Turret)* | mm | - | 240 | 360 | 360 | |
| Machine Weight (approx.) | Kg | 9000 | 10000/12000 | 18000/20000/22000 | 30000/35000 | |
* Depend upon clamping arrangement, Tooling & Job
# Refer machine detailed layout
