India
DXG
CNC Chucker with AutomationDXG Series
Varients:
DXG 100/DXG 100i SP/DXG 200
To meet up mass production demand of small disc type component with un-attended operation DXG 100 would be a complete automation solution. Monoblock structure allows high rigidity and higher dynamics. An integrated 2-Axis gantry and auto feeder to assist job handling automation to help unmanned operation. The series offers perfect multi process integration in mass production system for small disc - type precision components in huge quantities.
Key Features
- CNC Chucker with 2-axis gantry robot.
- Slant bed monoblock design and construction.
- Rigid headstock & spindle.
- Un-manned loading to unloading operations.
- Auto feeder and change over station available.
- Efficient chip disposal.
- Hydraulic chucking.
- Gang type linear tooling.
- Auto and manual coolant system.
- Electrical with quality devices & panel with A.C.
- Centralized & programmable lubrication.
- Fully tooled up solution to meet customer need.
Monoblock Structure- 3-point Leveling
- TPM Friendliness
| Capacity | DXG 100 | DXG 100i SP | DXG 200 | |
| Swing Over Bed | mm | 470 | 470 | 500 |
| Std. Turning Dia. | mm | 100 | 100 | 250 |
| Max. Job Swing Dia.* | mm | 200 | 200 | 365 |
| Max. Turning Length * | mm | 200 | 200 | 500 |
| Slides | ||||
| X-Axis Travel (Cross) | mm | 360 | 360 | 200 |
| Z-Axis Travel (Longitudinal) | mm | 200 | 200 | 500 |
| Rapid Feed (X & Z Axis) | m/min | 24 | 24 | 24 |
| Main Spindle | ||||
| Spindle Motor Power -Fanuc | kW | 11/7.5 | 11/7.5 | 11/9 |
| Spindle Motor Power -Siemens | kW | 9.8/7.5 | 9.8/7.5 | 13.5/9 (14.4/11) |
| Spindle Bore | mm | 55 | 55 | 70 (90) |
| Spindle Nose | A2-5 | A2-5 | A26 (A2-8) | |
| Max. Bar Capacity | mm | 44 | 44 | 52 (75) |
| Spindle Speed Range | rpm | 50-4000 | 50-4000 | 50-4000 (3500) |
| Tooling (Gang Type) | ||||
| Max. Boring Bar Capacity | mm | 40 | 40 | 40 |
| Tool Size (Cross Sectional) | mm | 25 x 25 | 25 x 25 | 25 x 25 |
| Automated Gantry Robot Loader/Unloader | ||||
| Work piece Dimension (Loader Capacity) | mm | Ø100 x 45 | Ø 105 x 45 | Ø 210 x 100 |
| Max. Part Weight (One Side) | kg | 2.5 | 2.5 | 6 |
| Loader X (Left/Right) Axis Stroke | mm | 1500 | - | - |
| Max. Speed (X Axis) | m/min | 120 | - | 90 |
| Loader Y (Up/Down) Axis Stroke | mm | 560 | - | - |
| Max. Speed (Y Axis) | m/min | 110 | - | 90 |
| Loader Z (Left/Right) Axis Stroke | mm | - | 250 | - |
| Max. Speed (Z Axis) | m/min | - | 50 | - |
| Loader X (Up/Down) Axis Stroke | mm | - | 375 | - |
| Max. Speed (X Axis) | m/min | - | 110 | - |
| Jaw Stroke Per Jaw (Loader Chuck) | mm/deg. | 4 | 6 | 10 |
| Rotation (Swivel Unit) | deg | 90 | - | 90° |
| Tail Stock | ||||
| Quill Dia. | mm | - | - | 85 |
| Quill Stroke | mm | - | - | 120 |
| Thrust | kgf | - | - | 500 |
| Accuracy (As per VDI/DGQ 3441) | ||||
| Positioning Uncertainty (P) | mm | 0.007 | 0.007 | 0.007 |
| Repeatability (Ps medium) | mm | 0.005 | 0.005 | 0.005 |
| Other Data | ||||
| Machine Weight #(Approx.) | Kg | 2900 | 2300 | 4800 |
| Machine Dimension # (Approx.) | ||||
| Length | mm | 2960 | 3150 | 3700 |
| Width | mm | 1400 | 3000 | 2200 |
| Height | mm | 3080 | 2500 | 3250 |
* Depend upon clamping arrangement, Tooling & Job
# Refer machine detailed layout
