DXG 100 / DXG 100i

To meet up mass production demand of small disc type component with un-attended operation DXG 100 would be a complete automation solution. Monoblock structure allows high rigidity and higher dynamics. An integrated 2-Axis gantry and auto feeder to assist job handling automation to help unmanned operation. The series offers perfect multi process integration in mass production system for small disc - type precision components in huge quantities.

DXG 100 / DXG 100i

Features

Key Features

  • CNC Chucker with 2-axis gantry robot.
  • Slant bed monoblock design and construction.
  • Rigid headstock & spindle.
  • Un-manned loading to unloading operations.
  • Auto feeder and change over station available.
  • Efficient chip disposal.
  • Hydraulic chucking.
  • Gang type linear tooling.
  • Auto and manual coolant system.
  • Electrical with quality devices & panel with A.C.
  • Centralized & programmable lubrication.
  • Fully tooled up solution to meet customer need.

Monoblock Structure

3-point Leveling

TPM Friendliness

Technical Specification

    DXG 100 DXG 100i
Capacity      
Swing Over Bed mm 470 470
Std. Turning Dia. mm 100 100
Max. Job Swing Dia. mm 200 200
Max. Turning Length * mm 200 200
Slides      
X-Axis Travel (Cross) mm 360 360
Z-Axis Travel (Longitudinal)  mm 200 200
Rapid Feed (X & Z Axis) m/min 24 24
Main Spindle      
Spindle Motor Power -Fanuc kW 7.5/5.5 7.5/5.5
Spindle Motor Power -Siemens kW 10.5/7 10.5/7
Spindle Bore mm 50 50
Spindle Nose   A2-5 A2-5
Max. Bar Capacity mm 38 38
Spindle Speed Range rpm 50-4500 50-4500
Gang Type Tooling      
Max. Boring Bar Capacity mm 40 40
Tool Size (Cross Sectional) mm 25 x 25 25 x 25
Automated Gantry Robot Loader/Unloader      
Work piece Dimension (Loader Capacity) mm φ 85 x 45 φ 80 x 40
Max. Part Weight (One Side) kg 1 1
Loader X (Left/Right) Axis Stroke mm 1500 -
Max. Speed (X Axis) m/min 120 -
Loader Y (Up/Down) Axis Stroke mm 560 -
Max. Speed (Y Axis) m/min 110 -
Loader Z (Left/Right) Axis Stroke mm - 250
Max. Speed (Z Axis) m/min - 50
Loader X (Up/Down) Axis Stroke mm - 350
Max. Speed (X Axis) m/min - 100
Jaw Stroke (Loader Chuck) / Rotation (Swivel Unit) mm/deg. 4 4
Rotation (Swivel Unit) deg 90 -
Accuracy (As per VDI/DGQ 3441)      
Positioning Uncertainty (P) mm 0.007 0.007
Repeatability (Ps medium) mm 0.005 0.005
Other Data      
Machine Weight #(Approx.)  Kg 2900 2730
Machine Dimension # (Approx.)       
Length mm 2960 2110
Width mm 1400 1520
Height mm 3080 2370
* Depend upon clamping arrangement, Tooling & Job
# Refer machine detailed layout